Product Details
The energy‑storage cabinet welding production line is a premium solution built for high‑efficiency and flexible manufacturing. It delivers an annual capacity of 1,000 units, with 5 units producible per 8‑hour single shift and a precise cycle time of 96 minutes per unit, easily meeting mass‑production requirements.
Boasting outstanding compatibility, it supports four types of shelters: cold‑station, IT, power‑distribution and diesel‑generator shelters. It accommodates lengths from 5 m to 16.5 m and widths ranging from 2.438 m to 4 m, enabling smooth rapid product changeover. Adopting a segmented modular plus final‑assembly integrated layout, the line achieves seamless connection across five core processes. Equipped with 15 sets of key equipment and AGV robots, its welding efficiency is 3 times higher than manual operation. Material turnover is controlled within 30 minutes per unit, ensuring smooth and high‑speed production.
It provides dual guarantees for quality and safety. Compliant with Class‑1 structural‑safety standards for shelters, it achieves ≥99% pass rate for core processes. Complete fire‑protection and environmental‑protection facilities are deployed, together with backup equipment for fault contingency, securing stable and reliable production for your energy‑storage cabinet manufacturing.
nclosure Side‑Panel Robotic Welding Workstation
Enclosure Chassis Robotic Welding Workstation
Enclosure Closing Jig
Roof‑Panel Automatic Welding Station
Manufacturing Execution System (MES)
The production line covers more than 50 workstations in total, including functional modules such as the side‑panel line, roof‑panel line, front‑panel line, door‑panel line, main enclosure assembly line and base‑plate line. Close coordination among all workstations ensures a smooth production workflow.
Designed with intelligence, ease of operation and modernization as core concepts, the production line extensively adopts robots to replace manual work, effectively reducing labor intensity. Meanwhile, it features a compact site layout with convenient material handling to maximize space utilization and achieve matched production capacity. Compliant with ergonomic principles, it delivers a comfortable and high‑efficiency working environment for operators.
1.Welding Robots: Equipped with high‑quality accessories including laser seam‑tracking sensors and Megmeet welding power sources, they support touch‑sensing positioning and arc‑voltage tracking functions. These features effectively compensate for blanking and assembly deviations of workpieces, guarantee weld seam quality, boost welding efficiency, and meet diverse welding‑process requirements.
2.Various Tooling Equipment: A wide range of tooling such as chassis frame‑assembly jigs, side‑panel corrugated‑plate splicing machines, and door‑panel welding positioners adopt unique structural designs with functional advantages. They enable accurate positioning and clamping of workpieces to realize automatic or semi‑automatic operations, reduce manual intervention, and ensure production stability as well as product consistency.
Application ScenariosWidely applicable to manufacturers of various energy‑storage containers and supporting factories within the new‑energy industry.
